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Helical Broaches and Spiral Broaching Tools

Broaching Tools

Helical Broaches and Sprial Broaching Tools

Federal Broach’s internal helical broaches are developed, designed, built, and tested for a wide variety of parts. We offer helical tools utilizing annular or spiral gullet design. Engineered for performance in a variety of production applications, our spiral broach sizes range from 1.25 to 15.75 inches (30mm to 400 mm) in diameter, and up to 110 inches (2800 mm) in total length.

Helical Broach
Helical Broach

Helical Broaching Tool Specifications

  • Solid broach tools up to 7.00 inch (180 mm) in diameter
  • Hollow broaches 7.00 inch (180 mm) in diameter and larger withdraw bar or detachable ends
  • Shaving shell style tools

Common Broaching Applications

Federal Broach’s precision-engineered helical broaching tools are utilized in a diverse range of manufacturing applications. From automotive production lines to the energy sector and firearms industry, our helical broaches provide the accuracy, consistency, and longevity that commercial and industrial manufacturers demand.

  • Automotive and Truck Transmissions
  • Marine Transmissions
  • Wind Energy Gear Reducers
  • Planetary Drives
Helical Broach
Helical Broach

Features and Advantages of Helical or Spiral Broaching

Helical broaching is one of the most common commercial broaching applications utilized across various industries. Often referred to as spiral broaching or continuous engagement broaching, the process uses a straight or spiral gulleted spline tool that forms precision-machined straight or spiral forms internally as it is pulled through the component.

Quality Helical Broaching Tools Engineered for Your Production Line

Federal Broach manufactures quality broach tools engineered to tackle your unique production broaching requirements. Our custom tooling includes helical broach tools up to 110 inches in length. We can also work with you to develop and run your short-term or high-volume, long-term production requirements.

Based in Central Michigan, our 96,000 square-foot facility utilizes some of the industry’s most capable CNC technology and CAD systems to develop a truly optimized tooling solution for your round broaching application. Our company is an ISO 9001:2015-certified American manufacturer dedicated to delivering superior tooling for your production line.

Contact Us Today

Contact us today to learn more about our effective and dependable solutions for your projects.
We look forward to working with you and delivering exceptional results.