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Flat Broach Tools and Rectangular Broaches

Broaching Tools

Flat Broach Tools and Rectangular Broaches

Federal Broach and Machine manufactures flat inserts and rectangular-shaped broaches which can be custom designed or built to existing prints. Shapes, size, and tool lengths are virtually unlimited, and are generally determined by either the specific application or broaching machine in use.

Utilized in a wide range of production broaching applications, our flat broach tools are capable of machining complex forms with precision accuracy.  We can work with you to develop and run your short term or high volume long term production requirements.

Flat Broach

Tool Capabilities

  • 12.00 inch (300 mm) wide maximum form tools.
  • 42.00 inch (1070 mm) maximum length form tools.
  • Capable of machining complex forms with high accuracy and repeatability.

Broaching Applications

  • Automotive and Truck Transmission Gear Teeth / Splines
  • External Cam Forms
  • Serration or Angular forms
  • Turbine Disc Broaches for Aerospace and Power Generation Applications
  • Hand Tools
  • Rack Broaches for Steering Systems
  • Surface broaching for Braking industry, Engine surface machining

Flat Surface Broaching Advantages and Common Usage

Flat surface broaching utilizes a flat tool that passes over the workpiece to produce the desired shape, contours, and machined features. Federal’s precision flat broach tools are capable of forming highly complex shapes, which can include angular splines, external cams, gear forms, and general close-tolerance serrations.

Custom Flat Broaching Tools Engineered for Your Production Application

Federal Broach manufactures quality broach tools engineered to tackle your unique production broaching requirements. Our custom tooling includes flat broach tools capable of producing complex forms with a high degree of accuracy and repeatability.

Based in Central Michigan, our 96,000 square-foot facility utilizes some of the industry’s most capable CNC technology and CAD systems to develop a truly optimized tooling solution for your flat broaching application. Our company is an ISO 9001:2015 certified American manufacturer dedicated to delivering superior tooling for your production line.

Contact Us Today

Contact us today to learn more about our effective and dependable solutions for your projects.
We look forward to working with you and delivering exceptional results.